Yield-max nesting
GPU-accelerated imposition packs more blanks per sheet under real constraints.
Die-cut & crease · Kreasa
Kreasa
Autonomous die-cut, crease & nesting yield.
- Board yield
- +6% nest
- Crease integrity
- 99.9%
- Die life
- +22%
Printed board must be die-cut, creased and nested into blanks, and this stage silently bleeds margin. Dies and anvils wear unevenly, nicks and cracked scores appear, creases go soft or crush, and imposition leaves board on the floor. Board is the dominant cost.
The solution
The autonomous diecut-and-crease agent
Kreasa optimizes sheet nesting and imposition for maximum yield under due-date and stock constraints (GPU-accelerated), senses cut quality, nick integrity and crease/score strength with edge vision, and predicts die and anvil wear, issuing bounded adjustments and maintenance calls to hold clean cuts and sound creases while cutting board waste.
- GPU-accelerated nesting and imposition for maximum board yield
- Cut-quality, nick-integrity and crease/score-strength vision at line speed
- Die and anvil wear prediction with maintenance scheduling
- Fold-readiness scoring that de-risks the downstream folder-gluer
Kreasa · liveAUTONOMOUS
Board yield+6 % nest
Crease integrity99.9 %
Die life+22 %
Cut defects0.03 %
On targeton target
Key features
What Kreasa does
Cut & crease vision
Nick integrity and crease/score strength verified at line speed.
Wear prediction
Die and anvil wear forecast, with maintenance scheduled before quality drops.
Fold-readiness score
Flags blanks likely to fail downstream before they reach the folder-gluer.
+6% nest
Board yield
99.9%
Crease integrity
+22%
Die life
0.03%
Cut defects
In the ecosystem
How it composes into the plant
Kreasa is the finishing-yield pillar. It feeds fold-readiness into Gluvex so the box forms cleanly, and its yield gains protect the plant’s biggest cost.
- Shares the plant-edge data flywheel
- Uses cross-vendor machine & MES connectors
- Runs on the common Jetson / Triton / NIM fabric
- Validated by the Twinflo digital twin before every run
Under the hood
Deployment & hardware
| Aspect | Detail |
|---|---|
| Stage | Die-cut & crease |
| Autonomy modes | Shadow · Assist · Autonomous |
| Perception | Edge vision + sensor fusion at line speed |
| Control | Bounded closed-loop setpoint moves within approved limits |
| Primary NVIDIA HW | Jetson · cuOpt · Omniverse / Isaac |
| Digital twin | Twinflo (Omniverse) pre-run simulation |
−6%Board waste from nesting
−40%Cracked-score failures
+22%Die life extension
100%Fold-readiness scored
We were leaving board on the floor and finding cracked scores downstream. Now the layout and the crease are right the first time.
Keep exploring
The other agents
Board making
Corvex
Autonomous corrugator & board-bond control
Runs the corrugator to hold warp-free, on-strength board across grades and humidity.
Explore Corvex →PrintingChromata
Autonomous registration, brand-color & print-defect control
Keeps every impression on-register and on-brand across flexo, litho and digital.
Explore Chromata →Fold & glueGluvex
Autonomous folder-gluer fold-and-glue control
Eliminates skips, fishtails and misfolds for square, sound boxes.
Explore Gluvex →Answers
Questions converters ask
Can we run Kreasa on a single line first?
Yes. Kreasa deploys on one machine under the Line tier so you can measure a baseline, run in shadow mode, and switch on control as ROI proves out.
Does it work with our existing machine and vendor?
Foldeon is built for mixed fleets. Cross-vendor connectors integrate the machine, its PLC and your MES/OEE, no rip-and-replace.
How do operators stay in control?
You choose the autonomy level per workflow, shadow (recommend), assist (approve each move) or autonomous, and every decision is logged and auditable.
See Kreasa run your line
We’ll run Kreasa in shadow mode against a real job and show the quality, waste and makeready curves.