Line-speed perception
Warp, washboarding and delamination sensed continuously, not spot-checked.
Products / Board making
Corvex
Autonomous corrugator and board-bond control. Runs the corrugator to hold warp-free, on-strength board across grades and humidity.
- Warp
- 0.6mm/m
- ECT strength
- 46lb/in
- Bond defects
- 0.02%
Why this stage is hard
The corrugator is the beating heart, and the biggest black art, of every plant. It glues fluted medium between linerboards at hundreds of meters per minute, where warp, washboarding, delamination and bond strength all hinge on precise steam, heat, glue, moisture and tension.
The autonomous corrugate-and-bond agent
Corvex fuses board caliper, moisture, temperature, tension, glue and steam telemetry with edge vision of warp, washboarding and delamination, predicts bond and crush strength in real time, then issues bounded closed-loop setpoint moves to hold warp-free, on-strength board across grades and humidity swings.
- Real-time warp, washboarding and delamination perception at line speed
- Predictive bond and edge and burst-crush strength per board lot and flute
- Bounded steam, heat, glue, moisture and tension control with graduated autonomy
- Humidity- and lot-adaptive recipe auto-tuning, pre-optimized via the twin
Corvex readouton target
Warp0.6 mm/m
ECT strength46 lb/in
Bond defects0.02 %
Makeready−28 %
What Corvex does
Strength prediction
Bond and edge and burst-crush strength estimated per board lot and flute profile.
Bounded control
Closed-loop steam, heat, glue, moisture and tension within operator-approved limits.
Craft memory
Captures what actually holds strength on each specific line and grade.
Warp
0.6mm/m
ECT strength
46lb/in
Bond defects
0.02%
Makeready
−28%
How it composes into the plant
Corvex is the board-making pillar. The board state it produces (strength, warp, moisture) feeds every downstream agent, from print to fold to stacking.
- Shares the plant-edge data flywheel
- Uses cross-vendor machine and MES connectors
- Runs on the common Jetson, Triton and NIM fabric
- Validated by the Twinflo digital twin before every run
Deployment and hardware
| Aspect | Detail |
|---|---|
| Stage | Board making |
| Autonomy modes | Shadow, assist, autonomous |
| Perception | Edge vision and sensor fusion at line speed |
| Control | Bounded closed-loop setpoint moves within approved limits |
| Primary NVIDIA hardware | Jetson Orin and Thor, DGX, Omniverse |
| Digital twin | Twinflo (Omniverse) pre-run simulation |
−28%Board and energy cost
−45%Warp-related rejects
99.9%Strength on target
AllGrades and humidity
The corrugator holds strength through humidity swings that used to cost us a shift of reject stacks.
The other agents
Printing
Chromata
Autonomous registration, brand-color and print-defect control
Keeps every impression on-register and on-brand across flexo, litho and digital.
Explore Chromata Die-cut and creaseKreasa
Autonomous die-cut, crease and nesting yield
Maximises board yield and holds clean cuts and sound creases.
Explore Kreasa Fold and glueGluvex
Autonomous folder-gluer fold-and-glue control
Eliminates skips, fishtails and misfolds for square, sound boxes.
Explore GluvexQuestions converters ask
Can we run Corvex on a single line first?
Yes. Corvex deploys on one machine under the Line tier so you can measure a baseline, run in shadow mode, and switch on control as ROI proves out.
Does it work with our existing machine and vendor?
Foldeon is built for mixed fleets. Cross-vendor connectors integrate the machine, its PLC and your MES and OEE systems, with no rip-and-replace.
How do operators stay in control?
You choose the autonomy level per workflow: shadow (recommend), assist (approve each move) or autonomous, and every decision is logged and auditable.
See Corvex run your line
We’ll run Corvex in shadow mode against a real job and show the quality, waste and makeready curves.