Products / End-of-line

Palvex

Physical-AI robotic feeding, stacking and palletizing. Drives robotic feeding, stacking, bundling and palletizing at line speed.

Palletize rate
1.4kper hour
Cube utilization
+11%
Stack topple
−80%
Optimised pallet layer, top view

Why this stage is hard

Finished boxes and cartons must be fed, stacked, bundled and palletized: high-mix, high-speed, physically demanding work that is hard to automate with fixed robotics. Blanks and bundles vary by job, board and count; stacks lean, topple or crush; pallet patterns change constantly.

The physical-AI robotic handling agent

Palvex drives vision-guided feeding, stacking, bundling and palletizing with learned grasp and place policies robust to blank and box variation and stack lean, generating GPU-optimized pallet patterns for stability, cube and due-date, validated sim-first with safety-guarded motion.

  • Vision-guided feeding, stacking, bundling and palletizing across product mix
  • Learned grasp and place policies robust to blank and box variation and stack lean
  • GPU-optimized per-job pallet patterns for stability, cube and due-date
  • Sim-first cell validation and changeover with safety-guarded motion
Palvex readouton target
Palletize rate1.4k per hour
Cube utilization+11 %
Stack topple−80 %
Changeover−50 %

What Palvex does

Vision-guided handling

Feeding, stacking, bundling and palletizing across a changing product mix.

Learned policies

Grasp and place robust to blank and box variation and stack lean.

Optimized patterns

GPU-optimized pallet patterns balance stability, cube and due-date.

Sim-first changeover

Cells validated in simulation before they run, with safety-guarded motion.

Palletize rate

1.4kper hour

Cube utilization

+11%

Stack topple

−80%

Changeover

−50%

How it composes into the plant

Palvex is the end-of-line robotics pillar. It closes the perceive-decide-act loop, taking sound boxes from Gluvex and shipping them stacked, bundled and palletized.

  • Shares the plant-edge data flywheel
  • Uses cross-vendor machine and MES connectors
  • Runs on the common Jetson, Triton and NIM fabric
  • Validated by the Twinflo digital twin before every run

Deployment and hardware

AspectDetail
StageEnd-of-line
Autonomy modesShadow, assist, autonomous
PerceptionEdge vision and sensor fusion at line speed
ControlBounded closed-loop setpoint moves within approved limits
Primary NVIDIA hardwareJetson, Isaac Sim and Lab, DGX
Digital twinTwinflo (Omniverse) pre-run simulation
−55%Manual handling labor
−80%Stack topple and crush
+11%Pallet cube utilization
−50%Changeover time
High-mix palletizing was our hardest cell to automate. Sim-first changeover made it practical.
Automation EngineerPackaging group (illustrative)

Questions converters ask

Can we run Palvex on a single line first?

Yes. Palvex deploys on one machine under the Line tier so you can measure a baseline, run in shadow mode, and switch on control as ROI proves out.

Does it work with our existing machine and vendor?

Foldeon is built for mixed fleets. Cross-vendor connectors integrate the machine, its PLC and your MES and OEE systems, with no rip-and-replace.

How do operators stay in control?

You choose the autonomy level per workflow: shadow (recommend), assist (approve each move) or autonomous, and every decision is logged and auditable.

See Palvex run your line

We’ll run Palvex in shadow mode against a real job and show the quality, waste and makeready curves.