Pre-run simulation
Simulates corrugation, print and die and fold to hit target quality and yield before the run.
Products / Twin and OEE
Twinflo
Converting-line-and-box twin with waste, energy and OEE. Simulates the line to hit quality and yield before the run, and orchestrates the agents.
- Plant OEE
- 91%
- Makeready
- −30%
- Energy
- −9%
Why this stage is hard
Plant managers run blind on real-time warp, crush, registration, color, glue quality, waste and OEE across the corrugator, presses, die-cutters and folder-gluers: machines from many vendors that barely talk to each other.
The converting-line-and-box twin and system of record
Twinflo is a physics-informed Omniverse twin of corrugation, print, die and fold and handling. It simulates each job and auto-tunes makeready to hit target quality and yield before the run, unifies real-time OEE, waste, energy and quality across vendors, and orchestrates the other five agents with an immutable, quality-grade audit trail.
- Physics-informed Omniverse twin of the whole converting line and the box
- Pre-run job simulation and makeready auto-tuning
- Unified real-time OEE, waste, energy and quality across vendors
- cuOpt plant optimization: sequencing, nesting, makeready order and energy
Twinflo readouton target
Plant OEE91 %
Makeready−30 %
Energy−9 %
Waste−31 %
What Twinflo does
Unified OEE
One real-time view of OEE, waste, energy and quality across the mixed fleet.
Plant optimization
cuOpt sequences jobs, nesting, makeready order and energy across the plant.
Orchestration and audit
Coordinates the five agents with an immutable, quality-grade audit trail.
Plant OEE
91%
Makeready
−30%
Energy
−9%
Waste
−31%
How it composes into the plant
Twinflo is the brain and system of record. It calibrates against every run, orchestrates all five agents, and turns the plant into a single, optimizable system.
- Shares the plant-edge data flywheel
- Uses cross-vendor machine and MES connectors
- Runs on the common Jetson, Triton and NIM fabric
- Validated by the Twinflo digital twin before every run
Deployment and hardware
| Aspect | Detail |
|---|---|
| Stage | Twin and OEE |
| Autonomy modes | Shadow, assist, autonomous |
| Perception | Edge vision and sensor fusion at line speed |
| Control | Bounded closed-loop setpoint moves within approved limits |
| Primary NVIDIA hardware | OVX and RTX, Omniverse and Modulus, cuOpt |
| Digital twin | Twinflo (Omniverse) pre-run simulation |
−30%Makeready waste
−9%Plant energy
+14 ptsOEE gain
5Agents orchestrated
For the first time we see the whole plant as one system, and tune makeready before we burn a single trial sheet.
The other agents
Board making
Corvex
Autonomous corrugator and board-bond control
Runs the corrugator to hold warp-free, on-strength board across grades and humidity.
Explore Corvex PrintingChromata
Autonomous registration, brand-color and print-defect control
Keeps every impression on-register and on-brand across flexo, litho and digital.
Explore Chromata Die-cut and creaseKreasa
Autonomous die-cut, crease and nesting yield
Maximises board yield and holds clean cuts and sound creases.
Explore KreasaQuestions converters ask
Can we run Twinflo on a single line first?
Yes. Twinflo deploys on one machine under the Line tier so you can measure a baseline, run in shadow mode, and switch on control as ROI proves out.
Does it work with our existing machine and vendor?
Foldeon is built for mixed fleets. Cross-vendor connectors integrate the machine, its PLC and your MES and OEE systems, with no rip-and-replace.
How do operators stay in control?
You choose the autonomy level per workflow: shadow (recommend), assist (approve each move) or autonomous, and every decision is logged and auditable.
See Twinflo run your line
We’ll run Twinflo in shadow mode against a real job and show the quality, waste and makeready curves.