Solutions
Foldeon is a system of action, not a horizontal dashboard. It maps directly onto the pains of the people who own quality, process and cost in a converting plant.
You own quality, OEE, waste and cost. Foldeon runs production autonomously to target so throughput and margin rise without adding headcount.
You own corrugator, registration and color, die-cut and folder-gluer process. Foldeon closes the loop so setpoints track target as humidity, board lot and ink shift.
You own brand color, structural quality, claims, waste and energy. Foldeon gives you an immutable audit trail and a −9% energy path.
Board and energy are the dominant costs, so waste and makeready are pure margin lost. Start where the money is and expand.
Deploy on the stage that hurts most, then compose the full line.
Runs the corrugator to hold warp-free, on-strength board across grades and humidity.
Keeps every impression on-register and on-brand across flexo, litho and digital.
Maximises board yield and holds clean cuts and sound creases.
Eliminates skips, fishtails and misfolds for square, sound boxes.
Drives robotic feeding, stacking, bundling and palletizing at line speed.
Simulates the line to hit quality and yield before the run, and orchestrates the agents.
Each pilot is scoped around one measurable wedge with a baseline, shadow-mode recommendations, an assist-mode approval workflow, ROI reporting and a pre-agreed conversion path.
Sufficient board and box volume, mix and line count to drive clear ROI.
Existing corrugator, press, die-cutter, folder-gluer and inspection with API or OPC access.
Executive mandate to cut waste, makeready or claims, or to automate quality and OEE.
Ready to run a paid pilot with a defined waste, claim or OEE success metric.
Foldeon isn’t a report we read after the shift. It acts during the run, and that’s the difference between insight and outcome.
It helps. Short-run versioning explodes changeover time, and the twin’s makeready auto-tuning is where Foldeon shines, reaching spec with far fewer trial sheets on every job change.
Yes. Lighter-weight board is harder to run to strength spec, which is exactly the drift Corvex and the strength models are built to hold.
Tiny sheet and print shops with negligible volume, sites unwilling to integrate line systems under security controls, and buyers seeking a generic horizontal dashboard rather than a system of action.
Tell us your line and your biggest waste or claim driver. We’ll scope a paid pilot around it.